Math problem set Grade 9 Engineering & Design

Marsh Landing Seawater Reverse Osmosis: Recovery and Flux

A grade 9 engineering set on a seawater reverse osmosis plant: students find permeate and concentrate flows, membrane flux, a concentration factor, and daily energy.

Objectives

  1. Students will use a recovery ratio to split a feed flow into permeate and concentrate flows.
  2. Students will calculate membrane flux and a concentration factor and interpret the trade-offs of raising recovery.

Vocabulary

Reverse osmosis
Reverse osmosis cleans water by pushing it through a membrane with holes so tiny that salt and most other dissolved things cannot fit through. It can even turn seawater into fresh water.

Also: feed, permeate, concentrate, recovery, flux

Teacher overview

A seawater reverse osmosis plant pushes salty feed water against a membrane at high pressure. Some of the water passes through as clean permeate, and the rest leaves as a saltier concentrate stream. The recovery ratio is the share of the feed that becomes permeate, and it drives the whole mass balance. This set uses one fictional plant to find the permeate and concentrate flows, the membrane flux, and the plant's daily energy.

A common error in this math is treating recovery as the concentrate share instead of the permeate share. Recovery is permeate divided by feed, so at 45 percent recovery the permeate is the smaller stream and the concentrate is the larger one. Checking that permeate plus concentrate equals the feed catches most mistakes before they spread through the later problems.

Answer Key

  1. Answer: 2.25 MGD.
    Permeate = 0.45 x 5.0 MGD = 2.25 MGD.

  2. Answer: 2.75 MGD.
    Concentrate = 5.0 MGD - 2.25 MGD = 2.75 MGD. Check: 2.25 + 2.75 = 5.0 MGD, the full feed.

  3. Answer: 1,562 gpm.
    2.25 MGD x 694 gpm/MGD = 1,561.5, which rounds to 1,562 gpm.

  4. Answer: 9.0 gfd.
    Total membrane area = 625 x 400 = 250,000 square feet. Permeate = 2.25 MGD = 2,250,000 gallons per day. Flux = 2,250,000 / 250,000 = 9.0 gfd.

  5. Answer: 2.5 MGD.
    The recovery equation is p / 5.0 = 0.50, so p = 0.50 x 5.0 = 2.5 MGD of permeate. The new concentrate = 5.0 - 2.5 = 2.5 MGD.

  6. Answer: 1.8 times.
    Concentration factor = feed / concentrate = 5.0 / 2.75 = 1.818, about 1.8 times as salty as the feed.

  7. Answer: 33,750 kWh.
    Permeate = 2,250,000 gallons per day. That is 2,250,000 / 1,000 = 2,250 units of 1,000 gallons. Energy = 2,250 x 15 kWh = 33,750 kWh per day.

  8. Answer: Benefit: permeate rises from 2.25 MGD to 2.5 MGD.
    Drawback: the concentrate falls from 2.75 MGD to 2.5 MGD and its concentration factor rises from about 1.8 to 5.0 / 2.5 = 2.0 times, so the brine is saltier and harder to dispose of. The benefit is more drinking water from the same feed; the drawback is a smaller, saltier concentrate stream.

Differentiation

Support

Provide the total membrane area (250,000 square feet) already computed for problem 4, and give a filled-in mass-balance box showing feed at the top splitting into permeate and concentrate, so students can see that the two output streams must add back to the feed.

Extension

Ask students to find what recovery would be needed to produce 3.0 MGD of permeate from the same 5.0 MGD feed, and to compute the concentration factor at that recovery, then explain why disposal of the concentrate becomes a limiting design concern as recovery climbs.

ELL supports

Pre-teach "feed," "permeate," "concentrate," "recovery," and "flux" with a simple labeled flow diagram showing one arrow of salty water entering and two arrows leaving. Allow students to answer problem 8 with the two numbers plus a short phrase rather than full sentences.